§ Discipline · 02

Thermography — heat reveals the fault.

Infrared inspection of plant systems under operating load. Switchgear, motor control centers, transformers, and mechanical drive trains screened for thermal anomalies — captured against baseline comparison and ASTM E1934-anchored reporting.

Discipline
02 · Thermography
Methodology
Infrared · Operating load · Baseline comparison
Standards
ASTM E1934
Asset families
Switchgear · MCCs · Transformers · Mechanical drives
Droz technician capturing infrared imagery of energized switchgear
Field engagement · DZ-ENG-2026 · Infrared inspection of plant systems under operating load DZ · 02
§ What it detects

Thermal anomalies we identify.

DETECTS · 02

Hotspots, transformer heating, drive-train heat, insulation loss

  • Electrical hotspots in switchgear, panelboards, and motor control centers — loose connections, oxidized contacts, and load-imbalance heating well before failure or fire.
  • Transformer winding and bushing temperatures — distribution and power transformers screened for hotspots, asymmetric heating, and cooling-circuit failure.
  • Mechanical drive-train heat — bearings, couplings, gearboxes running outside thermal envelope under operating load (complementary signal to vibration-analysis findings).
  • Insulation and refractory degradation — kilns, furnaces, boilers, and steam-system insulation surveyed for energy loss and integrity breaches.
§ Methodology

Under load, against baseline, routed same-day.

METHOD · 01

Infrared imaging
under load

Surveys are run while the equipment is in operation — load matters, because thermal anomalies surface only when current flows. Droz schedules surveys to match peak operating conditions, not convenience.

Under-loadPeak-conditionOperator-coordinated
METHOD · 02

Baseline
comparison

Every asset has a thermal baseline — built from prior surveys, ambient-temperature normalization, and load-corrected reference. Anomalies are graded by ΔT against baseline, not raw temperature.

ΔTBaselineLoad-correctedNormalized
METHOD · 03

Reporting
& routing

Per-asset reports with thermogram, visible-light reference, ΔT, severity grade, and recommended action — dispatched same-day for severity exceedances and rolled up to the corporate dashboard.

Per-assetThermogramΔT-gradedSame-day

Methodology runs under the broader Predictive Maintenance engagement →

§ Standards applied

Anchored to ASTM E1934 and NETA / NFPA 70B.

ASTM E1934

Examining electrical &
mechanical equipment
with infrared thermography

Survey methodology, reporting format, and severity grading conducted in accordance with ASTM E1934 — the authoritative guide for industrial infrared inspection.

ISO 9001

Quality management

Droz's thermography program is delivered under the firm's ISO 9001-aligned QMS — survey routes, reports, and corrective recommendations under change control.

NETA / NFPA 70B

Electrical maintenance
reference

Findings interpreted with reference to NETA Maintenance Testing Specifications and NFPA 70B recommended-practice guidance where applicable.

Full standards list →

§ Asset types

Electrical & controls lead, drive-train heat secondary.

DZ-C · Electrical & controls

Power & control systems

Focus — thermography, diagnostics, AI insight.

  • SwitchgearLV · MV · HV
  • Motor control centersMCC enclosures
  • TransformersDistribution · power
  • PLCsProgrammable logic controllers
  • SCADA systemsPlant supervision
  • Industrial instrumentationSensors · transmitters
DZ-A · Rotating equipment (subset)

Mechanical drive trains

Focus — thermal anomalies under operating load.

  • Electric motorsBearing & winding heat
  • PumpsSeal & bearing heat
  • CompressorsDrive-end thermal
  • GearboxesCase & bearing heat
  • Fans & blowersDrive-train surveys

Each asset family maps to an industry program — see industries served.

Refineries · Oil & Gas →   Power Generation →   Cement Plants →   Pulp & Paper →

§ Reporting cadence

Electrical thermography routes are typically run on an annual cadence for compliance and on a quarterly or monthly cadence for critical switchgear and transformers. Mechanical drive-train thermography piggybacks the vibration route. Each survey produces a per-asset thermogram report with ΔT, severity grade, and recommended action; severity exceedances dispatch same-day to the CMMS and the reliability dashboard.

§ Tools used

FLIR thermal imagers, cloud-synced reports.

TOOL · 01

FLIR Systems

FLIR thermal imagers (T-series and high-resolution science cameras) for electrical and mechanical surveys. FLIR Inspection Route and Thermography Studio for report production.

TOOL · 02

FLIR Ignite (cloud reporting)

Field reports synchronized to the cloud and into the Droz reliability data platform — no manual re-keying between camera, lab, and corporate dashboard.

Full technology partner list →

§ Thermography
Heat reveals the fault before the breaker trips. See it under load.